All Electric Bending Machine
Oct 25, 2024
Features
★Stable and Durable: All adopt imported servo motors to ensure the accuracy and stability of the machinery, and it is also durable.
★High precision and long service life:The screw guide rails are all imported C5 grade products with high precision, excellent performance, ans long service life. The minimum movement setting unit for the Y axis is 0.005mm.
★Especially power-saving: The difference in electricity consumption between the fully electric servo bending machine and the electro-hydraulic servo bending machine is similar to the difference between variable frequency air conditioning and ordinary air conditioning. The fully electric servo bending machine automatically outputs appropriate power and energy according to the working conditions, and consumes less than 0.5KW of electricity when idle, so it is particularly energy-saving.
★Green and environmentally friendly: No need to use or replace hydraulic oil, ending the pollution of waste hydraulic oil to the environment.
Four major advantages
1.Energy conservation：One month's electricity consumption is 1/4 of that of a regular hydraulic bending machine.
2.Environment protection：No hydraulic oil is used，so there is no oil leakage,which makes the workshop cleaner,cleaner, and more environmentally friendly.
3.High efficiency：By using servo motors and screw control,the efficiency of the entire cycle is doubled compared to hydraulic bending machines.
4.Accurate：By using a servo motor and high-precision screw to rotate,the slider moves up and down,allowing for long-term positioning while maintaining precision.
Power consumption comparison
Model
40 T All electric servo bending machine
40 T Hydraulic bending machine
Average cower consumption
about 1KW
about 4.5KW
1 year of working time
3000 Hours
3000 Hours
1year power consumption
3000 kWh
135000kWh
Outline Structure
* Independently designed,using finite element analysis method to ensure the strength, rigidity, and safety of the machine.
* Beautiful appearance, exquisite workmanship, and pursuit of details, striving for perfection in mechanical processing welding, component assembly, painting, labeling, and other aspects.
* Adopting high-quality steel plate welding structure,tempering to eliminate stress, the frame is thick, rigid, and has strong
Shock absorption.
*The structural components are derusted by sandblasting and sprayed with anti rust paint* The column, upper working slider, and lower worktable of the machine tool are precision machined by a large CNC floor boring and milling machine, ensuring the parallelism, verticality, and parallelism of each installation surface.
*Upward moving bending design, smooth operation, convenient operation, and safety.
Main Structure And Working Principle
This machine tool mainly consists of a frame, a slider, a rear material blocking structure, a control system, and a mold
* Rack: Adopting an all steel welded structure with sufficient strength and rigidity, and simulating real load conditions through finite element analysis to achieve the required load conditions, After welding, annealing treatment is used to eliminate residual stresses in the frame welding.
* Sliding block: This machine tool adopts an eccentric axis guided sliding block structure, which has a simple overall structure and is convenient for debugging and maintenance.
* Control system: Adopting NC max CNC bending system, this system is independently developed, with flexible and simple operation, which can be operated without the need for skilled operators,The program is simple and fast, and processing can be carried out without the need to input mold data in advance. Data modification and execution are on the same drawing surface, saving time and simplifying operations. Each axis uses relative position to record the origin, without the problem of disappearance and resetting of the origin.
* Mold: This component consists of an upper mold component and a lower mold component,The upper mold is installed on the slider and fixed by a clamp plate.The lower mold can be in various forms such as single v, double v, and multiple v.The mold can be segmented or customized according to user requirements.
* Working principle: Directly driven by a servo motor, the screw rod achieves high-speed rise and fall, stable repetitive accuracy,and efficient production.
Multifunctional Avoiding Space
Each model of our bending machine has sufficient space for sheet metal to avoid interference. It can produce all kinds of complex sheet metal parts without worries for users, The slider stroke space of the bending machine is large, and the upper die with a height of180mm-210mm can be clamped according to different models.
Back Gauge Structure
* The crossbeam is processed with high-quality carbon steel,and the overall structural design is simple, compact, and stable，resulting in fast speed and high accuracy.
* The standard configuration for the rear material blocking of this machine is X and Y axes, with 2 adjustable blocking fingers.
ITEM
X-axis
R-axis
Z-axis
Positioning speed
500mm/s
125mm/s
700mm/s
Repetitive accuracy
0.01mm
0.01mm
0.01mm
Positioning accuracy
0.01mm
0.01mm
0.01mm
Positioning method
Automatic(servo motor)
Bending Machine System
★Switch between Chinese and English interfaces.
★Programming is simple and easy to operate,with smooth and seamless interface operations from program, mold,synthesis,programming to bending.
★2D graphic programming, display, simulation functions,high-speed acceleration and deceleration algorithms and other functions.
Split Die
